Engineering Training Programs

Comprehensive technical training programs designed to enhance your team's capabilities in manufacturing excellence, quality management, and operational efficiency.

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Choose from our comprehensive range of engineering training programs to view details and curriculum

Change Management

Change Management

Change management involves preparing, supporting, and helping individuals, teams, and organizations in making organizational change. Effective change management ensures that changes are smoothly and successfully implemented to achieve lasting benefits.

  • Understanding the need for change
  • Change leadership and sponsorship
  • Communication strategies
  • Resistance management
  • Sustaining change initiatives
Cost of Poor Quality

Cost of Poor Quality

The cost of poor quality (CoPQ) refers to the costs associated with providing poor quality products or services. It includes costs incurred due to failures, rework, and lost opportunities.

  • Internal failure costs
  • External failure costs
  • Appraisal costs
  • Prevention costs
  • CoPQ calculation methods
Continuous Quality Improvement

Continuous Quality Improvement (CQI)

Continuous Quality Improvement (CQI) is a systematic approach to identifying, analyzing, and improving processes within an organization to enhance performance and outcomes. It focuses on ongoing efforts to achieve incremental improvements rather than one-time fixes.

  • Customer Focus
  • Data-Driven Decision Making
  • Process Orientation
  • Teamwork and Collaboration
  • Continuous Monitoring and Feedback
Tooling Management

Tooling Management

Tooling management is essential for maintaining the efficiency and effectiveness of production processes. It involves managing tools, equipment, and resources to optimize manufacturing performance.

  • Tool lifecycle management
  • Inventory control systems
  • Maintenance scheduling
  • Cost optimization
  • Tool tracking and traceability
Supply Chain Management

Supply Chain Management

Master the principles of supply chain optimization, logistics management, vendor relationships, and inventory control to create efficient and responsive supply chains.

  • Supply chain strategy and design
  • Demand forecasting and planning
  • Inventory optimization
  • Supplier relationship management
  • Logistics and distribution
Customer Complaint Handling

Customer Complaint Handling

Learn effective techniques for addressing customer concerns, resolving issues promptly, and turning complaints into opportunities for improvement and customer satisfaction.

  • Active listening techniques
  • Root cause analysis
  • Corrective action planning
  • Customer communication
  • Follow-up and verification
5-S

5-S Methodology

Implement the 5-S system (Sort, Set in Order, Shine, Standardize, Sustain) to create organized, efficient, and safe workplaces that enhance productivity and quality.

  • Sort (Seiri) - Eliminate unnecessary items
  • Set in Order (Seiton) - Organize workspace
  • Shine (Seiso) - Clean and inspect
  • Standardize (Seiketsu) - Create standards
  • Sustain (Shitsuke) - Maintain discipline
Kaizen

Kaizen - Continuous Improvement

Embrace the Japanese philosophy of continuous improvement through small, incremental changes that collectively lead to significant enhancements in processes and outcomes.

  • Kaizen philosophy and principles
  • Kaizen event planning
  • Team-based problem solving
  • Quick wins and sustainability
  • Performance measurement
Workplace Standardization

Workplace Standardization

Develop and implement standard operating procedures to ensure consistency, reduce variation, and improve quality across all operations and processes.

  • Standard work development
  • Process documentation
  • Visual work instructions
  • Training and compliance
  • Continuous improvement of standards
Why-Why Analysis

Why-Why Analysis

Master root cause analysis techniques by asking "why" repeatedly to identify underlying causes of problems and implement effective corrective actions.

  • 5 Whys methodology
  • Problem statement development
  • Root cause identification
  • Corrective action planning
  • Verification and validation
Daily Work Management

Daily Work Management

Learn to structure daily operations, monitor performance metrics, conduct effective meetings, and maintain consistent execution of standard work.

  • Daily huddle meetings
  • Visual performance boards
  • Problem escalation processes
  • Action item tracking
  • Leadership standard work
Visual Management

Visual Management

Implement visual tools and displays that make information instantly accessible, enabling quick decision-making and problem identification at a glance.

  • Visual workplace principles
  • Performance boards and metrics
  • Color coding and signage
  • Shadow boards and floor marking
  • Digital visual management
Value Stream Mapping

Value Stream Mapping

Map your processes from end to end, identify waste, bottlenecks, and opportunities for improvement to create more efficient value streams.

  • Current state mapping
  • Waste identification (7 wastes)
  • Future state design
  • Implementation planning
  • Metrics and measurement
Mistake Proofing

Mistake Proofing / Poka-Yoke

Design processes and systems that prevent errors from occurring or make them immediately detectable, eliminating defects at the source.

  • Poka-Yoke principles
  • Types of mistake-proofing devices
  • Error detection vs prevention
  • Implementation strategies
  • Cost-effective solutions
Overall Equipment Effectiveness

Overall Equipment Effectiveness (OEE)

Measure and improve equipment performance by analyzing availability, performance, and quality to maximize manufacturing productivity.

  • OEE calculation methodology
  • Availability loss analysis
  • Performance loss factors
  • Quality loss measurement
  • Improvement action planning
Kanban

Kanban System

Implement visual pull systems that regulate inventory flow, reduce waste, and ensure just-in-time production for improved efficiency.

  • Pull system principles
  • Kanban card design
  • Supermarket design
  • Replenishment rules
  • System optimization
Operational Excellence

Operational Excellence

Develop a culture of excellence through systematic problem-solving, continuous improvement, and alignment of all operations with strategic goals.

  • Operational excellence framework
  • Leadership and culture
  • Process management
  • Performance measurement systems
  • Continuous improvement mindset
Lean Manufacturing

Lean Manufacturing Principles

Learn to eliminate waste, optimize flow, and create more value with fewer resources through comprehensive lean manufacturing methodologies.

  • Lean thinking principles
  • 7 wastes identification
  • Value stream analysis
  • Flow and pull systems
  • Lean tools and techniques
Six Sigma

Six Sigma

Master data-driven methodologies for process improvement, defect reduction, and achieving near-perfect quality through statistical analysis and problem-solving.

  • DMAIC methodology
  • Statistical process control
  • Measurement system analysis
  • Process capability analysis
  • Design of experiments
Champions Training

Champions Training

Prepare leaders to sponsor and support improvement initiatives, allocate resources effectively, and drive organizational transformation.

  • Leadership role in improvement
  • Project selection and prioritization
  • Resource allocation
  • Removing barriers
  • Recognition and rewards
Six Sigma Green Belt

Six Sigma Green Belt

Gain practical skills in DMAIC methodology, statistical tools, and project management to lead process improvement initiatives within your organization.

  • DMAIC project execution
  • Data collection and analysis
  • Statistical tools application
  • Team facilitation
  • Project documentation
Six Sigma Black Belt

Six Sigma Black Belt

Become an expert in advanced Six Sigma methodologies, lead complex improvement projects, and mentor Green Belts in their improvement journey.

  • Advanced statistical methods
  • Complex problem solving
  • Design for Six Sigma (DFSS)
  • Change management
  • Coaching and mentoring
Lean Six Sigma

Lean Six Sigma

Combine the speed of lean with the quality of Six Sigma to eliminate waste, reduce variation, and achieve breakthrough improvements in performance.

  • Integrated lean and Six Sigma approach
  • Waste elimination techniques
  • Statistical process improvement
  • Rapid improvement events
  • Sustainable results
Total Productive Maintenance

Total Productive Maintenance (TPM) Tools

Maximize equipment effectiveness through proactive maintenance, autonomous maintenance, and continuous improvement of production systems.

  • TPM pillars and principles
  • Autonomous maintenance
  • Planned maintenance systems
  • Early equipment management
  • TPM implementation roadmap
Total Quality Management

Total Quality Management Tools

Implement comprehensive quality management systems that engage all employees in the pursuit of excellence and customer satisfaction.

  • TQM principles and framework
  • Quality planning and control
  • Employee engagement
  • Customer focus strategies
  • Quality improvement tools

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